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PLC Based Safety Analyzer
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PDF Data Sheet

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About the  PL-9009 SF:
  • The PLC Based Automatic Safety Analyzer is ideally suited for fast paced production lines delivering high volumes of finished household appliances. This Tester has been appreciated by many household appliance manufacturers in India such as Tecumseh, Havells, Hitachi, IFB, LG, Voltas, Videocon, Yash fans to name a few.

Features:
  • Job work management area for motor data reference

  • 10 Inch Touch screen HMI

  • Data storage

  • User defined models

  • Software Defined Limits for Test Parameters

  • Programmable limits – user defined

Benefits:
  • 10 Inch Touch screen HMI

  • Audio, visual alarm for fault indication

  • Data storage

Accesories:
  • Start/Stop Remote Switch

Application:

This tester is widely for testing of Safety standards of Electrical appliances:

  • AC, Coolers and Refrigerators

  • Washing machine and Geysers

Test Specifications:

The Automatic Safety Analyzer performs tests in sequence, stopping if a fault is detected and triggering a buzzer alarm.

I) Ground Test
The Ground Efficiency test checks the connection of the ground wire from the plug to the appliance rack by applying 10V AC and measuring the potential drop.

Test Voltage:

  • 10 Volts

Test Current:

  • 25 Amps

Test Time:

  • 0-10 sec

Limit:

  • 0-10 Amps

II) I.R (Megohm) Test
The I.R test assesses the strength of ground wall insulation, which may be compromised by dirt, carbon, moisture, or weak wire insulation.

Test Voltage:

  • 500 Volts (DC)

Test Time:

  • 0-10 sec

I.R Limit:

  • 0-200 MΩ

III) H.V Flash Test
The H.V Flash test further evaluates the strength of ground wall insulation at a higher voltage. A sudden surge in leakage current indicates weak insulation and test failure. The test voltage follows the formula: H.V Flash test = (2×E + 1000), where E is the operating voltage.

Test Voltage:

  • 0-2.5KV AC (Adjustable)

Test Time:

  • 0-10 sec

Overtrip Leakage Current Limit:

  • 0.1-10mA

IV) Full Voltage Run Test
This test measures the input current drawn by the appliance at a user-specified voltage. The user sets upper and lower current limits; if the current falls outside these, the test stops, and an alarm is triggered.

Test Voltage:

  • 0-270 Volts (Adjustable)

Wattage Limit:

  • 0-2000 Watts

Current Limit:

  • 0-8 Amps

Power Factor Limit:

  • 0.000-1.000

Test Time:

  • 0-30 sec

V) Leakage Current Test
This test detects leakage current between internal circuits under applied voltage and the appliance’s external metallic parts.

Test Voltage:

  • 0-255 Volts (AC)

Test Time:

  • 0-10 sec

Overtrip Leakage Current Limit:

  • 0.1-10 mAmps

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