PC Based Automatic Motor Analyzer
*PDF Currently Unavailable
About the D-9005 FMT:
-
The PC Based Automatic Motor Analyzer is the most comprehensive tester designed to automatically check the quality of Motors in fast paced production motor shops.
Features:
-
Infinite model storage capability
-
Job work management area for motor data reference
-
17 inch DELL monitor display with ADVANTECH Industrial PC
-
LABVIEW software based Application to Test, Store and Print test reports.
-
Permission based Login system
-
Software defined limits for test parameters
-
Online line support and calibration using remote access software
-
Bar code/QR code reading facility
Benefits:
-
Dual station bench to save loading and unloading time
-
17 inch colour coded Display screen
-
Audio, visual alarm for faulty Motor
-
Printer can be connected to tester via USB for direct printouts
-
MS Excel Report generation (Pie and Bar charts)
Accesories:
-
Start/Stop Remote Switch
-
Housed in dust free enclosure
-
Inhouse UPS for PC and monitor
PC SPECIFICATIONS:
-
17 Inch DELL Make Monitor
-
ADVANTECH Make Industrial PC
-
Windows 10 / MS Office 2015 / Anti Virus
-
Dust Proof / Water Resistant / 0-60 C
-
6 USB Ports, VGA Port, LAN Port
-
Wireless Keyboard & Mouse
-
NATIONAL INSTRUMENT DAQ Cards
-
NATIONAL INSTRUMENT Temperature Sensor
Application:
This tester is widely used for testing newly and rewound motors. It helps in finding and predicting the faults in motors before it actually happens. This tester is extremely portable that can be easily used in the motor shop and in field to test the following:
-
-
Washing machines
-
Refrigerators
-
Air conditioners
-
Table Fans & Exhaust Fans
-
Coolers
-
Pumps
-
SOFTWARE INDICATOR & CONTROLS:
-
Adjustable Volts/Div and TimeBase
-
Colour coded waveform display
-
Surge test peak voltage indicator
-
Graphical and numerical %error display
-
Target voltage indicator based on motor rating
-
Test result lamp indicator
-
Save, recall and print waveforms & reports
Test Specifications:
The Automatic Motor Analyzer performs the tests in the following sequence, and in case of a fault, it stops the sequence of tests and sets off a buzzer alarm to the user.
I) Continuity Test
The Continuity test checks the continuity of the winding at low voltage 5 VDC to make sure that there is no improper connection.
Test Voltage:
-
5 Volts (DC)
Test Time:
-
0-2 sec
Test Result:
-
PASS/FAIL
II) I.R (Megohm) Test
The I.R test checks the strength of the ground wall insulation that can be damaged due to dirt, carbon, moisture, or weak wire insulation.
Test Voltage:
-
500 Volts (DC)
Test Time:
-
0-10 sec
I.R Limit:
-
0-200 MΩ
III) H.V Flash Test
The H.V Flash test checks the strength of the ground wall insulation at a higher applied voltage than the I.R test. If there is a sudden surge in the leakage current, it indicates weak insulation, and the test fails.
H.V Flash Test Formula:
-
H.V Flash test = (2×E + 1000), where E is the operating voltage
Test Voltage:
-
0-2.5KV AC (Adjustable)
Test Time:
-
0-10 sec
Overtrip Leakage Current Limit:
-
0.1-10 mA
IV) Lock Rotor Test (Hi-speed winding)
The Lock Rotor Test is performed by pneumatically locking the shaft of the Motor loaded on the test bench and calculating the desired parameters such as Wattage, Current, and PF. The operator can set the applied test voltage. This test is performed for the Hi-speed winding of the motor.
Test Voltage:
-
0-270 Volts (Adjustable)
Wattage Limit:
-
0-2000 Watts
Current Limit:
-
0-8 Amps
Power Factor Limit:
-
0.000-1.000
Test Time:
-
0-30 sec
V) Low Voltage Start Test (Low-speed Winding)
The Low Voltage Start test is performed at around 100V to check if the motor rotates at low voltage and there is no jammed rotor inside the motor. The readings of Wattage, Current, and PF are measured and compared against the defined parameters set by the operator. This test is performed for the Low-speed winding of the motor.
Test Voltage:
-
0-270 Volts (Adjustable)
Wattage Limit:
-
0-2000 Watts
Current Limit:
-
0-8 Amps
Power Factor Limit:
-
0.000-1.000
Test Time:
-
0-30 sec
VI) Medium Speed Winding Test
The Medium Speed Winding test is performed at an applied test voltage of around 230V to check the healthiness of the motor's medium speed. The readings of Wattage, Current, and PF are measured and compared against the defined parameters set by the operator.
Test Voltage:
-
0-270 Volts (Adjustable)
Wattage Limit:
-
0-2000 Watts
Current Limit:
-
0-8 Amps
Power Factor Limit:
-
0.000-1.000
Test Time:
-
0-30 sec
VII) Full Speed No Load Test (Hi-speed Winding)
The Full Speed No Load Test is performed at full run voltage of around 230V to check the healthiness of the Hi-speed winding of the motor. The readings of Wattage, Current, and PF are measured and compared against the defined parameters set by the operator.
Test Voltage:
-
0-270 Volts (Adjustable)
Wattage Limit:
-
0-2000 Watts
Current Limit:
-
0-8 Amps
Power Factor Limit:
-
0.000-1.000
Test Time:
-
0-30 sec