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HAL Series Portable Appliance Tester

PDF Data Sheet

Introduction to the HAL Series:

In the world of electrical safety and compliance, precision and reliability are paramount. The HAL Series from Seaward is a cutting-edge range of high-voltage (hipot) testers designed to meet the rigorous demands of manufacturing, production line testing, and compliance verification. Engineered for both safety and efficiency, the HAL Series combines advanced functionality with ease of use, making it an indispensable tool for manufacturers, quality control teams, and compliance professionals.
Whether you need to perform dielectric withstand (hipot) tests, insulation resistance measurements, earth bond testing, or leakage current assessments, the HAL Series provides a comprehensive solution to ensure that your electrical products meet industry safety standards such as BS EN 60335, BS EN 60950, and BS EN 60745.
With its intuitive interface, customizable test sequences, and seamless integration capabilities, the HAL Series is designed to enhance productivity while maintaining the highest levels of accuracy and safety. From automated production lines to standalone applications, these testers deliver precise results with user-friendly controls and robust data management features.
Backed by Seaward’s reputation for innovation and quality, the HAL Series is the go-to choice for manufacturers seeking a reliable, efficient, and compliant electrical safety testing solution.

Key Benefits of the HAL Series:

Comprehensive Electrical Safety Testing – Supports hipot, earth bond, insulation resistance, and leakage current tests in a single device.
High Precision and Compliance – Ensures products meet international safety standards.
User-Friendly Interface – Simplifies testing with an easy-to-navigate display and customizable test sequences.
Seamless Integration – Compatible with automated production lines and manual testing environments.
Reliable Data Management – Stores and exports test results for seamless compliance documentation.
Choose the HAL Series for uncompromising safety, accuracy, and efficiency in your electrical safety testing needs.

Meet The Hal Series

HAL 101

The HAL 101 is a programmable hipot & DC IR tester. Isolated floating test outputs make it probably the safest hipot tester on the market. The user interface enables it to be used manually within laboratory, audit and product compliance environments. Use with a barcode scanner will automate the production flow and enable the product to be linked directly into most ISO quality systems.

Various accessories including label printers and an internal memory to store up to 6000 test records make the HAL 101 very versatile. Separate software enables download to PC for further analysis or SPC. Automatic test sequences are configurable and the tester can be controlled from a host device via RS232, or external PLC I/O ports making it ideal for system integration.

HAL 103

With a range of different tests and functionality, the HAL series provides a solution for any production line testing requirement from low volume manual testing through to high volume automated test programmes. The large display and simple push-button operation makes the process of testing straightforward and fast, ensuring your production line continues to efficiently meet the demands of any number of quality and safety standards.

A choice of automatic, manual or direct PC modes offers maximum flexibility for use and control of the HAL series.

The HAL 103 is a comprehensive tester capable of performing dielectric strength, earth/ground bond and DCIR tests.

HAL 104

The flagship product in the HAL series, the HAL 104 is designed to dramatically improve the efficiency and productivity of production line testing and features:

Advanced integration options

Analogue inputs allow testing to be recorded on the HAL from external devices e.g. recording the speed of a motor whilst in operation Digital outputs enable control of external devices using relay control e.g. switching matrices Compatibility with PowerSmart and SwitchSmart for advanced automation Full complement of electrical safety tests Power/leakage measurement for operational, safety and quality checks.

HAL LED

The HAL LED has been designed with a reduced power measurement range with greater resolution than the HAL 104, making it ideal for the testing of low power electronics such as LED lighting.

200mVA Resolution Power Measurement
LED lighting is fast becoming the choice for ‘green’ conscious consumers; manufacturers are striving to produce more efficient lighting solutions for a competitive market. With 200mVA resolution, the HAL LED is designed so that manufacturers can measure the output of every product manufactured to ensure it falls within acceptable power limits.

The HAL LED can store up to 50 test sequences in its automatic mode configuration and is capable of storing up to 6000 test records.

Technical Specifications

Earth/Ground Bond Test – (Models: 104, LED, 103)

Test Voltage: 6V AC Nominal
Frequency: 50Hz or 60Hz (Independent of supply)
Output Current Range: 0.1A – 40.0A
Display Range: 0 – 1500mΩ

AC Dielectric Strength Test – (Models: 104, LED, 103, 101)

Programmable Voltage Range: 0.10kV – 5.00kV
- (10V/step manual)
- (50V/step auto)
Frequency Independent of Supply: 0.01MΩ - 500MΩ
Display Range (Current): 0.01mA – 20.00mA
Optional Arc Detection: 9 Levels

Power and Leakage Test – (Models: 104 & LED)

Power Output Rating

Test Voltage:
- 110V – 230V AC (Mains Supply)
- 80V – 250V (Via Auxiliary Input)
Current Rating: 20A nominal (Vin-Vout)

Output Power Measurement

Model 104

Single Phase Power Measurement Display Range: 0.02kVA – 5.000kVA

Model LED

Single Phase Power Measurement Display Range: 000.0 – 999.9VA

Single Phase Power Factor Measurement

Display Range: 0.000 – 1.000*
(Please note: Displayed value is for indication only)

Leakage Current Measurement

Display Range: 0.10mA – 20.00mA

Touch Current Measurement

Display Range: 0.02mA – 5.00mA
Measuring Device: IEC/EN 60990 Fig 4
- (IEC/EN 60990 Fig 3 or Fig 5 Upon Request)

Power Requirement

Operating Voltage: Selectable 115V or 230V AC RMS 50Hz / 60Hz

Insulation Resistance Test – (Models: 104, LED, 103, 101)

DC Output Voltage: 0.10kV – 6.00kV
- (10V/step manual)
- (50V/step auto)
Display Range:
- 25kΩ – 100MΩ ± 5% of reading ± 2 Digits
- 101MΩ - 350MΩ ± 10% of reading ± 2 Digits
- 350MΩ (Indication Only)

DC Dielectric Strength Test – (Models: 104, LED, 103, 101)

Programmable Voltage Range: 0.10kV – 6.00kV
- (10V/step manual)
- (50V/step auto)
Display Range: 0.01mA – 10.00mA
Optional Arc Detection: 9 Levels

Mechanical Specification

Dimensions (HxWxL): 300 x 200 x 370mm
Weight: 15kg Approx

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